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We at CDG Inspection Ltd in Gurgaon, Haryana, consider that quality management in the manufacturing process should begin as soon as possible.
Before production starts, examinations of raw materials and components may identify critical quality flaws. Detecting and addressing these problems before mass production starts it'll save time & expense by decreasing the need for subsequent rework. To learn more about the advantages of pre-production inspection services and manufacturing quality control for your unique products, contact our quality specialist now.
We recognize that evaluating and evaluating the item earlier in the production process is by far the most efficient strategy to avoid last-minute quality-related disruptions. Our auditors are extremely competent to conduct a thorough check of your supplier's stock prior to production.
The Pre-Production Inspection (PPI) is a type of quality control inspection conducted before the production process begins to assess the quantity and quality of the raw materials and components and whether they are in conformity with product specifications.
A PPI could be beneficial when you work with a new supplier, especially if your project is a large contract that has critical delivery dates. It is also very important in any case where you suspect the supplier has sought to cut his costs by substituting cheaper materials or components prior to production.
This inspection also can reduce or eliminate communication issues regarding production timelines, shipping dates, quality expectations, and others, between you and your supplier.
How to conduct a Pre-Production Inspection
The Pre-Production Inspection (PPI) or Initial Production Inspection is completed after the identification and evaluation of your vendor/factory and right before the beginning of the actual mass production. The aim of the Pre-Production Inspection is to make sure your vendor understands your requirements and the specifications of your order and is prepared for its production.
CDG conducts the following seven steps for pre-production inspection:
Prior to production, our inspector arrives at the factory.
Raw materials & accessories check: our inspector checks the raw materials and components required for production.
Random selection of samples: materials, components, and semi-finished products are randomly selected to ensure the best possible representation.
Style, color & workmanship check: our inspector thoroughly checks the style, color, and quality of raw materials, components, and semi-finished products.
Photos of production line & environment: our inspector takes photos of the production line and environment.
Sample audit of production line: Our inspector does a simple audit of the production line, including production ability and quality control ability (man, machinery, material, method environment, etc.)
Inspection report: our inspector issues a report which documents the findings and includes pictures. With this report, you obtain a clear picture of whether everything is in place for tour products to be completed according to your requirements.
The benefits of a Pre-Production Inspection
The Pre-Production Inspection will allow you to have a clear view of the production schedule and can anticipate possible problems that could affect the quality of the products. The initial production inspection service helps to avoid uncertainties in the whole process of production and distinguish defects in the raw materials or components before production starts.
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